How to Order Custom Profile Cutters
17 June 2024
In today's fast-paced manufacturing environment, precision and customization are key to meeting the demands of your clients. At Whitehill Tools, we understand the importance of delivering high-quality products that meet the unique needs of each customer. That's why we're proud to offer a comprehensive range of profile cutter designs that can be easily ordered online through our website.
Our standard selection of profile cutter designs is carefully crafted to cater to a wide range of applications and industries. Whether you're a seasoned manufacturer or just starting out, our pre-designed options are sure to provide the perfect solution for your project.
However, we also recognize that sometimes, off-the-shelf solutions may not quite meet your exact requirements. That's where our custom-made profile cutter service comes in. Our team of experienced professionals is dedicated to working closely with you to design and manufacture a pair of bespoke profile cutters that meets your specific needs in just three easy steps.
Step 1 - Drawing or Wood Sample:
We recommend that our clients provide us with accurate drawings, preferably in a CAD format (dxf or dwg file). This not only helps us to better understand the desired profile, but also significantly reduce the time and effort required to manufacture the custom profile cutters which would speed up the dispatch date.
In addition to CAD drawings, clients can also provide us with a wood sample by delivering their sample to us either in-person or by post (make sure to have your name on the package).
Step 2 - Design:
Our team utilizes video measuring machines to meticulously capture every detail of your drawing or wood sample, this information is then translated into a precise CAD drawing.
Once the CAD design is complete, our team uses specialized software to program the design into our grinding machines. This ensures that every profile cutter and limiter is manufactured to the highest level of accuracy.
Step 3 - Manufacture:
Our CNC machines operate around the clock, producing profile cutters daily. Once made, your cutters will be cleaned, serviced and checked by our specialist team, to ensure high-quality optimal performance before being securely packaged for delivery.
TCT Option is Also Available:
While many of our profile cutters are made from high speed steel (HSS), there are situations where HSS cutters may not be the best choice. One such limitation is the inability to effectively cut through MDF (medium-density fiberboard). MDF is a dense and abrasive material that can quickly dull HSS blades, leading to reduced performance and increased maintenance.
In contrast, TCT profile cutters offer a superior cutting solution for MDF. The tungsten carbide tip is designed to resist heat build up during the cutting process, which is particularly important when working with MDF. This results in longer blade life, reduced downtime, and improved overall performance.
If you are looking to place an order for some custom profile cutters with us click the link here: https://www.whitehill-tools.com/enquiry-form/ for our enquiry form, or you can send us an email at sales@whitehill-tools.com
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